Portable magnetic positioning tool

ABSTRACT

Apparatus and methods for positioning one or more components relative to a work surface are provided. The apparatus can include a frame having a first support member extending therefrom. At least one extendable member can be disposed on the first support member. The extendable member can be adapted to move in a linear direction. At least one magnet can be disposed on the frame. The magnet can include at least one contact side that can be switchable between a magnetized state and a non-magnetized state.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application havingSer. No. 13/657,197, filed on Oct. 22, 2012, which is a continuation ofU.S. patent application having Ser. No. 12/689,940, filed on Jan. 19,2010, which is a continuation of U.S. patent application having Ser. No.12/432,605, filed on Apr. 29, 2009, which claims priority to U.S.Provisional Patent Application having Ser. No. 61/140,195, filed on Dec.23, 2008, all of which are incorporated by reference herein.

BACKGROUND OF THE INVENTION

Field of the Invention

Embodiments of the present invention generally relate to apparatus andmethods for metal working. More particularly, embodiments of the presentinvention relate to apparatus and methods for positioning two or moremetal components.

Description of the Related Art

Metal fabrication, such as ship construction and storage tankconstruction, utilizes large sheets of metal that are welded together toform the overall structure. Reinforcement beams or stiffeners aretypically welded to the structure for reinforcement.

However, properly positioning and aligning metal components, such as abeam and a sheet of metal, can be rather difficult and time consuming.Due to the size of the metal components, conventional clamps, pry bars,and other devices are impractical and/or difficult to use. Consequently,such conventional tools make the metal fabrication process timeconsuming and labor intensive.

There is a need, therefore, for a new apparatus and method forefficiently and effectively aligning two or more metal components formetal fabrication.

SUMMARY OF THE INVENTION

Apparatus and methods for positioning one or more components relative toa work surface are provided. In at least one specific embodiment, theapparatus can include a frame having a first support member extendingtherefrom. At least one extendable member can be disposed on the firstsupport member. The extendable member can be adapted to move in a lineardirection. At least one magnet can be disposed on the frame. The magnetcan include at least one contact side that can be switchable between amagnetized state and a non-magnetized state.

In at least one other specific embodiment, the apparatus for positioningone or more components relative to a work surface can include a framehaving a first side, a second side, and a support member disposedtherebetween. A first magnet can be disposed on the first side and thefirst magnet can include a contact side that can be switchable between amagnetized state and a non-magnetized state. A second magnet can bedisposed on the second side and the second magnet can include a contactsurface that can be switchable between a magnetized state and anon-magnetized state. An extendable member can be disposed on thesupport member and the extendable member can be adapted to move in alinear direction toward the first magnet and the second magnet.

In at least one specific embodiment, the method for positioning one ormore components relative to a work surface can include locating acomponent on a work surface. The work surface can be or include amagnetically susceptible material. A tool can be located about at leasta portion of the component disposed on the work surface. The tool caninclude, but is not limited to, a frame having a support memberextending therefrom, at least one extendable member disposed on thesupport member, and one or more magnets disposed on the frame. The atleast one extendable member can be adapted to move in a lineardirection. The one or more magnets can include at least one contact sidethat can be switchable between a magnetized state and a non-magnetizedstate. The method can further include securing the tool to the worksurface by switching at least one of the one or more magnets from thenon-magnetized state to the magnetized state and contacting thecomponent with the extendable member.

BRIEF DESCRIPTION OF THE DRAWINGS

So that the manner in which the above recited features of the presentinvention can be understood in detail, a more particular description ofthe invention, briefly summarized above, may be had by reference toembodiments, some of which are illustrated in the appended drawings. Itis to be noted, however, that the appended drawings illustrate onlytypical embodiments of this invention and are therefore not to beconsidered limiting of its scope, for the invention may admit to otherequally effective embodiments.

FIG. 1 depicts a perspective view of an illustrative portable, magneticpositioning tool, according to one or more embodiments described.

FIG. 2 depicts a side perspective view of another illustrative portable,magnetic positioning tool, according to one or more embodimentsdescribed.

FIG. 3 depicts a perspective view of another illustrative portable,magnetic positioning tool, according to one or more embodimentsdescribed.

FIG. 4 depicts another perspective view of the illustrative portable,magnetic positioning tool depicted in FIG. 3.

FIG. 5 depicts a perspective end view of the illustrative portable,magnetic positioning tool shown in FIGS. 3 and 4 positioned to align anobject on a magnetically susceptible member, according to one or moreembodiments described.

FIG. 6 depicts a perspective view of the illustrative portable, magneticpositioning tool shown in FIGS. 3-5 engaged in aligning a reinforcementbeam with a metal plate, according to one or more embodiments described.

DETAILED DESCRIPTION

A detailed description will now be provided. Each of the appended claimsdefines a separate invention, which for infringement purposes isrecognized as including equivalents to the various elements orlimitations specified in the claims. Depending on the context, allreferences below to the “invention” may in some cases refer to certainspecific embodiments only. In other cases it will be recognized thatreferences to the “invention” will refer to subject matter recited inone or more, but not necessarily all, of the claims. Each of theinventions will now be described in greater detail below, includingspecific embodiments, versions and examples, but the inventions are notlimited to these embodiments, versions or examples, which are includedto enable a person having ordinary skill in the art to make and use theinventions, when the information in this patent is combined withavailable information and technology.

FIG. 1 depicts a perspective view of an illustrative portable, magneticpositioning tool, according to one or more embodiments. The portablepositioning tool (“tool”) 100 can include a frame 105, a first supportmember 110, at least one extendable member (one is shown 115), and atleast one switchable magnet (one is shown 120). The first support member110 and the switchable magnet 120 can be disposed on or about the frame105. The first support member 110 can be disposed between a first end106 and a second end 107 of the frame 105 and the switchable magnet 120can be disposed on or about the second end 107 of the frame 105. Theextendable member 115 can be disposed on and extend from the firstsupport member 110 toward the switchable magnet 120.

In one or more embodiments, the frame 105 can be or include anelongated, rigid member, such as a rod, bar, beam, or the like. Theframe 105 can be solid, hollow, or a combination thereof. The frame 105can connect or otherwise position the first support member 110 relativeto the switchable magnet 120. The frame 105 can hold or otherwisemaintain a predetermined distance and/or orientation between the firstsupport member 110 and the switchable magnet 120.

In one or more embodiments, the extendable member 115 can include a body116 that can be disposed on or about a first side 111 of the firstsupport member 110 from which the extendable member 115 can extend. Thefirst side 111 of the first support member 110 can be oriented towardthe first end 106 of the frame 105 and the extendable member 115 canextend from the body 116, through the first support member 110, andtoward the switchable magnet 120 disposed on or about the second end 107of the frame 105. In one or more embodiments, the body 116 can beconnected or otherwise secured directly to the frame 105, therebyreplacing the first support member 110 with the body 116.

In one or more embodiments, the extendable member 115 can be adapted tomove in a linear direction. In one or more embodiments, the extendablemember 115 can be parallel to the longitudinal axis of the frame 105.The extendable member 115 can include a contact surface 117. When theextendable member 115 extends toward the switchable magnet 120, thecontact surface 117 can contact or otherwise engage with an object (notshown) disposed on a work surface (not shown) upon which the tool 100can be located. The contact surface 117 can be substantially parallel tothe contact side 127 of the magnet 120. A force exerted by theextendable member 115 can be sufficient to hold or otherwise reducemovement of the object, for example.

The extendable member 115 can include any system, device, or combinationof systems and/or devices suitable for linearly extending from the firstsupport member 110 toward the second end 107 of the frame 105. Asillustrated, the extendable member 115 can be a hydraulically actuatedram or piston. The body 116 can include a handle or lever 118 that whenactuated can linearly advance the extendable member 115. The body 116can include a valve 119 that when actuated can retract the extendablemember 115.

Other illustrative extendable members 115 can include, but are notlimited to, a pneumatically actuated ram or piston, a threaded roddisposed through a complimentary threaded hole disposed in the firstsupport member 110, and an electrically actuated ram or piston. Thethreaded rod can be linearly advanced and/or retracted through manualrotation or rotation using a motor, for example a battery powered motor.

In one or more embodiments, the first support member 110 can include acollar 113 disposed thereon, which can include a one or more holes 116disposed therethrough. One or more holes 108 can be disposed through theframe 105. When holes 108 and 116 are properly aligned, a fastener 114can be disposed therethrough to detachably attach or secure the firstsupport member 110 about the frame 105. The fastener 114 can be, but isnot limited to, a pin, bolt, screw, rod, or other device that can securethe first support member 110 at a desired position about the frame 105.Two or more holes 108 linearly spaced about the frame 105 can provide afirst support member 110 that can be linearly adjusted about the frame105 at two or more locations between the first end 106 and the secondend 107 of the frame 105.

In one or more embodiments, a first side or connecting side 133 of theswitchable magnet 120 can be connected to the second end 107 frame 105.The first side 133 can oppose a second side 127 of the switchable magnet120. As illustrated, a connection member or connection block 122 can bedisposed intermediate the first side 133 and the second end 107 of theframe 105. The switchable magnet 120 can be connected to the frame 105using any suitable fastening device, system, and/or method. Illustrativefasteners can include, but are not limited to, one or more bolts,screws, threaded rods, bolts and nuts, pins, rivets, and the like. Inone or more embodiments, the switchable magnet 120 via the first side133 can be connected to the frame 105 by welding.

In one or more embodiments, the switchable magnet 120 can be switchablebetween a magnetized state (“on”) and a non-magnetized state (“off”).The switchable magnet 120 can be switched between the “on” position andthe “off” position via a switch or lever 129. In one or moreembodiments, the switchable magnet 120 can be any magnet capable ofbeing switched between an “on” position and an “off” position. In one ormore embodiments, the switchable magnet 120 can be an electromagnet. Inone or more embodiments, the switchable magnet 120 can be or include oneor more permanent magnets. In one or more embodiments, the switchablemagnet 120 can include a housing 131 which can at least partially houseor enclose the switchable magnet disposed therein.

In one or more embodiments, the housing 131 can be or include one ormore materials having a low magnetic reluctance or a high magneticreluctance. The low magnetic reluctance materials can be ferrimagneticor ferromagnetic (“magnetically susceptible material”). The highmagnetic reluctance materials can include, for example aluminum,magnesium, and/or carbon fiber. In one or more embodiments, within thehousing 131, a first magnet or “lower magnet” can be held in a fixedposition beneath a second magnet or “upper magnet” that can be rotatedabout its axis. In one or more embodiments, the lower surface of thelower magnet can form part of the lower surface or “contact side” 127 ofthe switchable magnet 120. In one or more embodiments, the lower surfaceof the lower magnet can be recessed within the housing 131, such thatthe sides of the housing 131 provide a gap between a lower surface ofthe lower magnet and the contact surface 127 of the switchable magnet120.

The switch or lever 129 can rotate the second magnet relative to thefirst magnet within the housing 131. The second magnet can include anotch or groove adapted to engage or receive a bar (not shown) incommunication with the lever 129. The bar can be received inside agroove formed on a boss (not shown) that is connected to the lever 129.The lever 129 can have two or more positions, at least one of which isan “on” position and at least one of which is an “off” position.

In one or more embodiments, rotating the second magnet 180° about itsaxis can align the poles of both the first magnet and the second magnetin the “on” position to produce an external magnetic field. When soaligned, the north (positive) and south (negative) poles of the secondmagnet can substantially overlie the north and south poles of the firstmagnet, creating a strong external magnetic field about the housing 131.In one or more embodiments, at least a portion of the strong externalmagnetic field can be directed toward the contact side 127 of the magnet120. The contact side 127 can provide a surface along the switchablemagnet 120 that can, when switched to the “on” position, magneticallyattach to a magnetically susceptible surface (not shown).

In one or more embodiments, the housing 131 can be or include one ormore pole pieces that can enhance the magnetic functionality of theswitchable magnet 120. The shape or wall thickness of the pole piecesforming the housing 131 can increase or decrease the external magneticfield strength. For example, to provide a higher external magneticfield, the pole pieces can be shaped in such a way that they reflect thevariation of the magnetic field strength around the perimeter of thepermanently magnetized first and second magnets.

In one or more embodiments, the switchable magnet 120 can include one,two, three, four, five, or more independent switchable magnets. In oneor more embodiments, a switchable magnet 120 that includes a pluralityof switchable magnets disposed within the housing 131 can be switchedbetween the “on” and “off” positions via a single lever 129. In one ormore embodiments, a switchable magnet 120 that includes a plurality ofswitchable magnets disposed within the housing 131 can include two ormore levers 129 that can switch one or more of the switchable magnetsbetween the “on” position and the “off” position.

In one or more embodiments, the housing 131 can provide a waterproofand/or dustproof housing to protect the one or more switchable magnetsdisposed therein. This can provide a switchable magnet 120 suitable foruse in harsh, dusty, and/or wet environments. Additional details of asuitable switchable magnet 120 is further discussed and described inU.S. Pat. Nos. 6,707,360 and 7,012,495 and U.S. Patent ApplicationPublication No.: 2004/0239460.

In one or more embodiments, the tool 100 can further include a secondsupport member 125 connected to or otherwise disposed on or about theswitchable magnet 120, the frame 105, or both. The second support member125 can extend laterally from the switchable magnet 120 and/or the frame105 to provide support for the tool 100. The second support member 125can extend from the switchable magnet 120 and/or the frame 105 in adirection opposite the first support member 110, which can providesupport that can counter balance or counter at least a portion of aforce exerted on the tool 100 when the extendable member 115 extends andengages an object disposed on a work surface and/or the work surface(not shown) upon which the tool 100 is located.

The second support member 125 can be or include any suitable supportstructure, such as a rod, beam, plate, bar, or the like. In one or moreembodiments, a first side 140 of the second support member 125 caninclude one or more gussets or reinforcement members 142 disposedthereon. The gussets 142 can stiffen and reinforce the second supportmember 125. The gussets 142 can reduce and/or prevent movement of thesecond support member 125 relative to the switchable magnet 120.

In one or more embodiments, the second support member 125 can include asecond side 144 that can oppose the first side 140. The second side 144can contact a work surface on which the tool 100 can be located. In oneor more embodiments, the second side 144 of the second support member125 can be planar with the contact side 127 of the switchable magnet120. In one or more embodiments, the second support member 125 caninclude one or more contact points that can be planar with the contactside 127 of the switchable magnet 120.

The second support member 125 can extend from the switchable magnet 120and/or the frame 105 any suitable distance. In at least one specificembodiment, the second support member 125 can extend from the frame 105a distance equal to or greater than the distance the longitudinal centeraxis of the extendable member 115 extends from the frame 105. As thedistance the second support member 125 extends from the switchablemagnet 120 and/or the frame 105 increases, the second support member 125can provide a greater counter balance to a force that can be exertedfrom the extendable member 115 to the tool 100 when the extendablemember 115 extends and engages an object and/or a work surface,

In operation, the tool 100 can be disposed on a magnetically susceptiblework surface (not shown), so that the contact side 127 of the switchablemagnet 120 can be disposed on or proximate to the work surface. Theswitchable magnet 120 can be switched from the “off” position to the“on” position via the lever 129, thereby securing the tool 100 to thework surface. An object (not shown) to be secured between and/or to thework surface and the contact surface 117 of the extendable member 115can be placed in position and the extendable member 115 can be linearlyadvanced toward the object by actuating the handle 118. The extendablemember 115 can be linearly advanced, such that the contact surface 117of the extendable member 115 contacts the object disposed on the worksurface. The extendable member 115 can apply sufficient force toward theobject to securely hold or press the object on the work surface. Theswitchable magnet 120 can remain in contact with the work surface whilethe extendable member exerts the force or weight toward the objectand/or the work surface. To retract the extendable member, the valve 119can be actuated. In one or more embodiments, the extendable member 115can exert a force or weight toward the object and/or the work surface ofabout 20 kg or more, about 50 kg or more, about 500 kg or more, about1,000 kg or more, about 1,500 kg or more, about 1,800 kg or more, about2,000 kg or more, about 2,500 kg or more, or about 2,700 kg or more.

As discussed above, the position of the first support member 110 can beadjustable about the length of the frame 105. Adjusting the position ofthe first support member 110 can vary the distance between the contactsurface 117 of the extendable member 115 and the contact side 127 of theswitchable magnet 120. Linearly advancing and/or retracting theextendable member 115 can also vary the distance between the contactsurface 117 of the extendable member 115 and the contact side 127 of theswitchable magnet 120. Adjusting the position of the first supportmember 110 and the extent to which the extendable member 115 can beextended or retracted, can provide a tool 100 capable of positioning,holding, retaining, or otherwise securing objects (not shown) of varioussizes between a work surface and the contact surface 117.

FIG. 2 depicts a side perspective view of another illustrative portable,magnetic positioning tool 200, according to one or more embodiments. Inone or more embodiments, the portable magnetic positioning tool (“tool”)200 can be similar to the tool 100 discussed and described above withreference to FIG. 1. The tool 200 can further include one or morecounterweights 205. The counterweight 205 can counterbalance at least aportion of the weight of the first support member 110, the extendablemember 115, and/or the body 116 of the extendable member 115. In one ormore embodiments, the counterweight 205 can be disposed on the opposingside of the frame 105 as the extendable member 115. As illustrated,counterweight 205 can be disposed on a portion of the first supportmember 110 that extends away from the frame 105 opposite the side theextendable member 115 is disposed. As such, the counterweight 205 canprovide a stable tool 200. For example, the tendency for the tool 200 tolean or fall over due to the weight of the extendable member 115, thebody 116 of the extendable member 115, and/or the first support member110 can be reduced or eliminated.

In one or more embodiments, the counterweight 205 can be any materialthat adds a sufficient weight to the tool 200. In one or moreembodiments, the counterweight can be metal, concrete, a liquid filledcontainer, and the like. In one or more embodiments, the counterweight205 can include a battery, which can power an electrically actuatedextendable member 115. In one or more embodiments, the counterweight 205can be configured to include a plurality of weighted members, which canbe removed to or from the counterweight 205, thereby varying the weightof the counterweight 205. In one or more embodiments, the second supportmember 125 can be of sufficient weight that the second support member125 can function as the counterweight 205, thereby eliminating the needfor the counterweight 205.

FIGS. 3 and 4 depict a perspective view of another illustrativeportable, magnetic positioning tool 300, according to one or moreembodiments. Referring to FIGS. 3 and 4, the portable, magneticpositioning tool (“tool”) 300 can include a frame 305 having a firstside 307, a second side 309, and a support member 325 disposedtherebetween. The first side 307 can be or include a first elongatedmember 311 and the second side 309 can be or include a second elongatedmember 313. The first elongated member 311 and the second elongatedmember 313 can be parallel to one another. The first elongated member311 and the second elongated member 313 can be planar to one another.The first elongated member 311 and the second elongated member 313 canbe or include a rod, bar, beam, or the like. The first elongated member311 and/or the second elongated member 313 can be solid, hollow, or acombination thereof.

One or more extensions or protrusions (two are shown 315, 316) canextend outwardly from a first surface 320 of the first elongated member311. One or more extensions or protrusions (two are shown 317, 318) canextend outwardly from a first surface 322 of the second elongated member313. The extensions 315, 316, 317, and 318 can be or include a rod, bar,beam, or the like. The extensions 315, 316, 317, and 318 can be solid,hollow, or a combination thereof.

The extensions 315 and/or 316 can be perpendicular to the first surface320 of the first elongated member 311 and the extension 317 and/or 318can be perpendicular to the first surface 322 of the second elongatedmember 313. The two extensions 315, 316 disposed on the first elongatedmember 311 can be aligned with the two extensions 317, 318 disposed onthe second elongated member 313. For example, the extension 315 can bealigned with the extension 317 and the extension 316 can be aligned withthe extension 318. In one or more embodiments, the first elongatedmember 311 and/or the second elongated member 313 can include noextension, one extension, or three or more extensions. In one or moreembodiments, the first elongated member 311 and the second elongatedmember 313 can include the same number of extensions or a differentnumber of extensions.

The extensions 315, 316, 317, and/or 318 can support the support member325. The extensions 315, 316, 317, and/or 318 can adjustably support thesupport member 325. The support member 325 can be parallel to thelongitudinal axes of the first elongated member 311 and the secondelongated member 313. As illustrated, the support member 325 includesfour holes through which the extension members 315, 316, 317, and 318can be disposed. The support member 325 can include one or more collars(four are shown 333) adapted to detachably connect the support member325 to the extensions 315, 316, 317, and 318.

The extension members 315, 316, 317, and 318 can include one or moreholes 331 disposed therethrough and the collars 333 can include one ormore holes 335 disposed therethrough. The one or more holes 331, 335 canreceive a fastener 337, which can detachably attach and secure thesupport member 325 about the extension members 315, 316, 317, and 318.In at least one specific embodiment, the support member 325 can beconnected, either permanently or detachably, to the first elongatedmember 311 and the second elongated member 313, thereby deleting theextension members 315, 316, 317, and 318.

The fastener 337 can include any device suitable for securing thesupport member 325 about the extensions 315, 316, 317, and 318, eitherpermanently or detachably. Illustrative fasteners can include, but arenot limited to, screws, pins, bolts and nuts, rivets, rods, and thelike. In one or more embodiments, the support member 325 can bepermanently secured or connected about the extensions 315, 316, 317, 318by welding, for example.

One or more switchable magnets 120 can be connected to a second surface327 of the first elongated member 311 and one or more switchable magnets120 can be connected to a second surface 329 of the second elongatedmember 313. The switchable magnets 120 can include a contact surface127. The contact surfaces 127 of the switchable magnets 120 can beparallel. The contact surfaces 127 of the switchable magnets 120 can beplanar.

In one or more embodiments, a first switchable magnet 120 can beconnected to and extend from the second surface 327 of the firstelongated member 311 via a connection block 122 and a extension member323 and a second switchable magnet 120 can be connected to and extendfrom the second surface 329 of the second elongated member 313 via aconnection block 122 and an extension member 323. In one or moreembodiments, the connection block 122 and the extension member 323 caninclude a rotatable, swivelable, and/or pivotable connection 324. Theconnection 324 can allow the switchable magnets 120 to at leastpartially rotate, swivel, pivot, and/or any other type of movementrelative to the frame 325. For example, the connection 324 can be a balland socket connection.

One or more extendable members 115 can be disposed on the support member325. The extendable member 115 can be extended from the support member325 toward the first elongated member 311 and the second elongatedmember 313. The extendable member 115 can be adapted to linearly extendfrom the support member 325 toward the first elongated member 311 andthe second elongated member 313. The extendable member 115 can include acontact surface 117 that can contact a work surface or an objectdisposed on the work surface (not shown) located between the firstswitchable magnet 120 and the second switchable magnet 120.

Referring to FIG. 4, the first switchable magnet 120 extending from thefirst elongated member 311 and the second switchable magnet 120extending from the second elongated member 313 can each include threeswitchable magnets. The first switchable magnet 120 includes a firstswitchable magnet 350, a second switchable magnet 351, and a thirdswitchable magnet 352. The second switchable magnet 120 can include afirst switchable magnet 353, a second switchable magnet 354 and a thirdswitchable magnet 355. Any number of switchable magnets can be disposedwithin the housing 131 of the first switchable magnet 120 and the secondswitchable magnet 120.

Referring again to FIGS. 3 and 4, the frame 305 can further include oneor more wheels (two are shown 340, 342) extending therefrom. The frame305 can include a first wheel 340 and a second wheel 342 extending fromthe first elongated member 311 and the second elongated member 313,respectively. A handle 345 can extend from the frame 305, which can beused to move the tool 300 about a work surface (not shown). The handle345 can be connected to the first side 320 of the first elongated member311 and to the first side 322 of the second elongated member 313. In oneor more embodiments, an operator, for example, a person can pushdownward on the handle 345 to place the first wheel 340 and the secondwheel 342 in contact with the work surface. With the first and secondwheels 340, 342 in contact with the work surface the switchable magnets120 can be located above the work surface by applying a sufficientdownward force on the handle 345. With the switchable magnets 120 abovethe work surface the tool 300 can be directed about the work surface onthe first and second wheels 340, 342.

FIG. 5 depicts a perspective end view of the tool positioned to align anobject 505 on a magnetically susceptible member “work surface” 510,according to one or more embodiments. In operation, the tool 300 can belocated onto the work surface 510 and at least one of the switchablemagnets 120 can be turned from the “off” position to the “on” position.An object 505 can be located on the work surface 510 either before orafter the tool 300 is located on the work surface 510.

The extendable member 115 can be extended toward the work surface 510,such that the contact surface 117 of the extendable member 115 contactsthe object 505. The extendable member 115 can exert a sufficient forcetoward the object, such that at least a portion of a gap 515 (if a gapis present) between the object 505 and the work surface 510 can bereduced or eliminated. The gap 505 can be due to the object 505 and/orthe work surface 510 having non-planar surfaces. For example, the object505 and/or the work surface 510 can be warped or bent. At least aportion of the gap 515 can be reduced by pushing the object 505 towardthe work surface 510, by pulling the work surface 510 toward the object505, or both. In one or more embodiments, the gap 515 can be completelyeliminated, thereby providing direct contact between the object 505 andthe work surface 510.

The work surface 510 can be any suitable magnetically susceptiblematerial, which can include, but is not limited to, iron, steel, otherferrous metals, ferrous alloys, and combinations thereof. Themagnetically susceptible material can be a composite material havingboth magnetically susceptible and non-magnetically susceptiblecomponents. In at least one specific embodiment a non-magneticallysusceptible work surface can be disposed on the magnetically susceptiblework surface 510. The non-magnetically susceptible work surface can bethin enough to allow at least one of the switchable magnets 120, when inthe “on” position to magnetically attach to the magnetically susceptiblework surface 510. The object 505 and the work surface 510 can be madefrom the same material or different materials. The object 505 can bemetal, non-metal, or a combination thereof. The object 505 and/or anon-magnetically susceptible work surface disposed on the magneticallysusceptible work surface 510 can be fiberglass, wood, polymericmaterials, carbon fiber, and the like.

FIG. 6 depicts a perspective view of the tool 300 engaged in aligning areinforcement beam 605 with a metal plate 610 according to one or moreembodiments. The reinforcement beam 605 can be welded to the metal plate610 to provide additional structural rigidity and support to the metalplate 610. A plurality of reinforced plates can be combined or joinedtogether to provide a ship hull, storage tank, wall, or other structurehaving one or more reinforcement beams 605 welded thereto for additionalstrength and support.

In one or more embodiments, the metal plate 610 and the reinforcementbeam 605 can be the same material or different materials. For example,the metal plate 610 can be a magnetically susceptible material, forexample steel and the reinforcement beam 605 can be a non-magneticallysusceptible material, for example stainless steel. In one or moreembodiments, the magnetically susceptible material can be a compositematerial having both magnetically susceptible and non-magneticallysusceptible components.

In operation, the reinforcement beam 605 can be located onto the metalplate 610 and the tool 300 can be located onto the metal plate 610 aboutthe reinforcement beam 605 and at least one of the switchable magnets120 can be turned from the “off” position to the “on” position, therebytemporarily securing the tool 300 to the metal plate 610. The extendablemember 115 via actuation of the handle 118 can be advanced toward andplaced in contact with the reinforcement beam 605. The extendable member115 can apply a sufficient force toward the reinforcement beam 605, suchthat at least a portion of a gap 515 (if a gap is present) between thereinforcement beam 605 and the metal plate 610 can be reduced. The gap515 can be due to the reinforcement beam 605 and/or the metal plate 610being warped or bent, for example. At least a portion of the gap 515 canbe reduced by pushing the reinforcement beam 605 toward the metal plate610, by pulling the metal plate 610 toward the reinforcement beam 605,or both. In one or more embodiments, the gap 515 can be completelyeliminated, thereby providing direct contact between the reinforcementbeam 605 and the metal plate 610.

With the gap 515 completely eliminated or at least reduced a sufficientamount to position the reinforcement beam 605 and the metal plate 610proximate each other, one or more welds 620 can be made. The weld 620can be a spot weld or the weld 620 can be about a portion of the lengthof the interface between the reinforcement beam 605 and the metal plate610, i.e. a weld seam. After the weld 620 is formed and thereinforcement beam 605 and the metal plate 610 have been locally jointedtogether, the extendable member 115 can be retracted via actuation ofthe valve 119 and the switchable magnets 120 can then be switched fromthe “on” position to the “off” position, thereby releasing the tool 300from the metal plate 610. The tool 300 can then be advanced along themetal plate 610 to another location a weld 620 is desired and theoperation can be repeated. The reinforcement beam 605 can quickly bespot welded or welded about its length to the metal plate 610 in thismanner to provide a joined reinforcement beam 605 and metal plate 610.

In one or more embodiments, the weld 620 can be formed using anysuitable welding method or welding methods. For example, the weld 620can be formed using one or more welding heads (not shown) that caninclude, but are not limited to, gas tungsten arc welding (“GTAW”), gasmetal arc welding (“GMAW”), pulsed gas metal arc welding (“GMAW-P”),flux core arc welding (“FCAW”), shielded metal arc welding (“SMAW”),pulsed flux core arc welding (“FCAW-P”), plasma arc welding (“PAW”),submerged arc welding (“SAW”), laser welding, Oxy-Acetylene welding,resistance welding, ultrasound welding, atomic hydrogen welding, carbonarc welding, electroslag welding, electrogas welding, stud arc welding,or any combination thereof. In one or more embodiments, the welding headcan be operated by a person or an automated machine. In at least onespecific embodiment, the welding head can be disposed on the tool 300,which can be manually or automatically controlled to form the welds 620.

Referring to FIGS. 1-6, the tools 100, 200, and/or 300 can be used toperform other work or other kinds of work upon a work surface inaddition to or in lieu of the force exerted by the extendable member115. For example, the tool 300 can be used to drive or push via theextendable member 115 a tightly fitted pin, rod, rivet, or the like intoa hole disposed in the work surface 510. Likewise, the tool 300 can beused to drive, push, or otherwise remove a compression fitted pin, rod,rivet, or the like disposed in a hole in the work surface 510. In one ormore embodiments, the tool 300 can be used as a clamping device thatsecures an object 505 between the extendable member 115 and the worksurface 510. As such, the object 505 can be any object desired to betemporarily secured between the extendable member 115 and the worksurface 510. For example, the object 505 can be a piece of lumber orboard, which requires temporarily securing the lumber for cutting,drilling, or other action to be performed on the lumber.

In one or more embodiments, the extendable member 115 can be a drill bitor can include a drill bit attachment. The drill bit can drill, bore,mill, or otherwise form one or more holes into a magneticallysusceptible work surface, an object disposed on a magneticallysusceptible work surface, or both. The extendable drill bit can berotated by an electric motor, for example.

In one or more embodiments, the contact surface 117 of the extendablemember 115 can include a die or stamp. The die or stamp can be used tocut shaped pieces of material out of a substrate by linearly pressingthe die or stamp into the substrate. In yet another embodiment, theextendable member 115 can be a pneumatically or hydraulically actuatedbit. A pneumatically or hydraulically actuated bit can include, forexample, a chisel, a cutter, a punch, or a hammer configuration thatwhen actuated can perform work on a magnetically susceptible worksurface, an object disposed on a magnetically susceptible work surface,or both.

Any one or more components described, such as the frames 105, 305, thesupport members 110, 125, and 325, for example, can be made from one ormore metallic materials, non-metallic materials, or composite material.Illustrative metallic materials can include, but are not limited to,non-ferrous metals, ferrous metals, alloys thereof, or any combinationthereof. Illustrative non-metallic materials can include, but are notlimited to, engineered plastics, fiberglass, fiber reinforced plastics(FRP), carbon fiber, polymeric materials, wood, or combinations thereof.

In another embodiment, an apparatus for positioning one or morecomponents relative to a work surface, comprises: a frame having a firstsupport member extending therefrom; at least one extendable memberdisposed on the first support member, wherein the extendable member isadapted to move in a linear direction; and at least one magnet disposedon the frame, wherein the magnet has at least one contact side that isswitchable between a magnetized state and a non-magnetized state.

In another embodiment, the apparatus in the preceding paragraph 0063further comprises a second support member that extends from the magnet,wherein a side of the second support member includes a contact pointthat is planar with the contact side of the switchable magnet.

Another embodiment can be the apparatus in any of the precedingparagraphs 0063-0064, wherein the second support member extends in anopposing direction from the frame as the first support member.

Another embodiment can be the apparatus in any of the precedingparagraphs 0063-0065, wherein the second support member includes one ormore gussets for reinforcing the second support member.

Another embodiment can be the apparatus in any of the precedingparagraphs 0063-0066, wherein the first support member is parallel tothe contact side, and wherein the first support member is linearlyadjustable relative to the contact side.

Another embodiment can be the apparatus in any of the precedingparagraphs 0063-0067, wherein the magnet comprises a housing, at leasttwo permanent magnets and a lever for causing relative rotation of thepermanent magnets.

Another embodiment can be the apparatus in any of the precedingparagraphs 0063-0068, wherein a contact surface of the extendable memberis substantially parallel to the contact side of the magnet.

In another embodiment, the apparatus in any of the preceding paragraphs0063-0069 further comprises one or more counterweights disposed aboutthe frame to provide a counterbalance to the extendable member, thefirst support member, or both.

Another embodiment can be the apparatus in any of the precedingparagraphs 0063-0070, wherein the extendable member comprises a threadedmember disposed through a complimentary threaded hole in the firstsupport member, a hydraulically actuated member, or a pneumaticallyactuated member.

In another embodiment, the apparatus in any of the preceding paragraphs0063-0071 further comprises a rotatable connection disposed between themagnet and the frame, wherein the rotatable connection permits at leastpartial rotation of the magnet relative to the frame.

In another embodiment, an apparatus for positioning one or morecomponents relative to a work surface, comprises a frame having a firstside, a second side, and a support member disposed therebetween; a firstmagnet disposed on the first side, wherein the first magnet includes acontact side that is switchable between a magnetized state and anon-magnetized state; a second magnet disposed on the second side,wherein the second magnet includes a contact surface that is switchablebetween a magnetized state and a non-magnetized state; and an extendablemember disposed on the support member, wherein the extendable member isadapted to move in a linear direction toward the first magnet and thesecond magnet.

Another embodiment can be the apparatus in the preceding paragraph 0073wherein the first side comprises a first elongated member, wherein oneor more extensions are disposed on a first side of the first elongatedmember and the first magnet is disposed on a second side of the firstelongated member; wherein the second side comprises a second elongatedmember, wherein one or more extensions are disposed on a first side ofthe second elongated member and the second magnet is disposed on asecond side of the second elongated member; and wherein the supportmember is disposed about the one or more extensions disposed on thefirst elongated member and the second elongated member.

Another embodiment can be the apparatus in any of the precedingparagraphs 0073-0074, wherein the support member is linearly adjustableabout the first side and the second side.

Another embodiment can be the apparatus in any of the precedingparagraphs 0073-0075, wherein the extendable member comprises a threadedmember disposed through a complimentary threaded hole in the supportmember, a hydraulically actuated member, or a pneumatically actuatedmember.

In another embodiment, the apparatus in any of the preceding paragraphs0073-0076 further comprises at least one wheel disposed on the firstside of the frame and at least one wheel disposed on the second side ofthe frame, and at least one handle disposed on the frame.

In another embodiment, the apparatus in any of the preceding paragraphs0073-0077, further comprises a first rotatable connection disposedbetween the first magnet and the first side and a second rotatableconnection disposed between the second magnet and the second side,wherein the first and second rotatable connections permit at leastpartial rotation of the first and second magnets relative to the frame.

In another embodiment a method for positioning one or more componentsrelative to a work surface, comprises: locating a component on a worksurface, wherein the work surface comprises a magnetically susceptiblematerial; locating a tool about at least a portion of the componentdisposed on the work surface, the tool comprises: a frame having asupport member extending therefrom; at least one extendable memberdisposed on the support member, wherein the extendable member is adaptedto move in a linear direction; and one or more magnets disposed on theframe, wherein the one or more magnets have at least one contact sidethat is switchable between a magnetized state and a non-magnetizedstate; securing the tool to the work surface by switching at least oneof the one or more magnets from the non-magnetized state to themagnetized state; and contacting the component with the extendablemember.

In another embodiment, the method in the preceding paragraph 0079further comprises connecting the component to the work surface.

Another embodiment can be the method in either of the precedingparagraphs 0079-0080, wherein connecting the component to the worksurface comprises welding.

Another embodiment can be the method in any of the preceding paragraphs0079-0081, wherein the one or more magnets comprise a housing, at leasttwo permanent magnets and a lever for causing relative rotation of thepermanent magnets.

In another embodiment, the method in any of the preceding paragraphs0079-0082 further comprises retracting the extendable member andreleasing the tool from the work surface by switching the one or moremagnets in the magnetized state to the non-magnetized state.

Another embodiment can be the method in any of the preceding paragraphs0079-0083, wherein the frame further comprises a first side and a secondside, wherein the support member is disposed between the first side andthe second side, a first magnet disposed on the first side; a secondmagnet disposed on the second side; and wherein the support member isperpendicular to the contact sides of the first magnet and the secondmagnet, and wherein the support member is linearly adjustable relativeto the contact sides.

Certain embodiments and features have been described using a set ofnumerical upper limits and a set of numerical lower limits. It should beappreciated that ranges from any lower limit to any upper limit arecontemplated unless otherwise indicated. Certain lower limits, upperlimits and ranges appear in one or more claims below. All numericalvalues are “about” or “approximately” the indicated value, and take intoaccount experimental error and variations that would be expected by aperson having ordinary skill in the art.

Various terms have been defined above. To the extent a term used in aclaim is not defined above, it should be given the broadest definitionpersons in the pertinent art have given that term as reflected in atleast one printed publication or issued patent. Furthermore, allpatents, test procedures, and other documents cited in this applicationare fully incorporated by reference to the extent such disclosure is notinconsistent with this application and for all jurisdictions in whichsuch incorporation is permitted.

While the foregoing is directed to embodiments of the present invention,other and further embodiments of the invention may be devised withoutdeparting from the basic scope thereof, and the scope thereof isdetermined by the claims that follow.

What is claimed is:
 1. A tool for performing work on a work piece,comprising: a frame having a first side, a second side, and a supportmember connected to the first side and the second side; an extendablemember disposed on the support member, wherein the extendable member isadapted to move in a linear direction; a first housing connected to thefirst side of the frame and comprising a first permanent magnet disposedtherein; and a second housing connected to the second side of the frameand comprising a second permanent magnet disposed therein, wherein thefirst housing and the second housing each comprises at least one contactsurface that is switchable between a magnetized state and anon-magnetized state.
 2. The tool of claim 1, further comprising ahandle connected to the first side of the frame and the second side ofthe frame.
 3. The tool of claim 1, wherein the extendable member ismechanically, hydraulically, pneumatically, or electrically actuated. 4.The tool of claim 1, wherein the first housing and the second housingare rotatable relative to the frame.
 5. The tool of claim 1, wherein thesupport member is generally perpendicular to the first side of the frameand the second side of the frame.
 6. The tool of claim 1, wherein thefirst permanent magnet is rotatable within the first housing, andwherein the second permanent magnet is rotatable within the secondhousing.
 7. The tool of claim 1, wherein: the first side comprises twoor more first vertical supports extending from a first horizontalsupport, the second side comprises two or more second vertical supportsextending from a second horizontal support, the first housing isconnected to the first horizontal support opposite the first verticalsupports, and the second housing is disposed on the second horizontalsupport opposite the second vertical supports.
 8. The tool of claim 7,further comprising a handle, wherein a first side of the handle isconnected to the first horizontal support and a second side of thehandle is connected to the second horizontal support.
 9. The tool ofclaim 1, wherein the extendable member is adapted to move between thefirst side of the frame and the second side of the frame.
 10. The toolof claim 1, further comprising a first wheel disposed about the firstside of the frame and a second wheel disposed about the second side ofthe frame, wherein the first wheel and the second wheel are adapted tobe off of a work surface when the first magnet and the second magnet arelocated on the work surface.
 11. A method for performing work on a workpiece, comprising: positioning a tool on or adjacent to a first surface,the tool comprising: a frame having a first side, a second side, and asupport member connected to the first side and the second side; anextendable member disposed on the support member, wherein the extendablemember is adapted to move in a linear direction; a first housingconnected to the first side of the frame and comprising a firstpermanent magnet disposed therein; and a second housing connected to thesecond side of the frame and comprising a second permanent magnetdisposed therein, wherein the first housing and the second housing eachcomprises at least one contact surface that is switchable between amagnetized state and a non-magnetized state.
 12. The method of claim 11,further comprising securing the tool to the first surface by switchingthe contact surface of the first housing, the contact surface of thesecond housing, or both the contact surface of the first housing and thecontact surface of the second housing to the magnetized state.
 13. Themethod of claim 12, further comprising extending the extendable memberto engage against the first surface, a second surface locatedintermediate the extendable member and the first surface, or acombination thereof.
 14. The method of claim 12, wherein the toolfurther comprises a first wheel disposed about the first side of theframe and a second wheel disposed about the second side of the frame,and wherein the first wheel and the second wheel are off of the firstsurface when the tool is secured to the first surface.
 15. The method ofclaim 12, wherein the tool further comprises a first wheel disposedabout the first side of the frame, a second wheel disposed about thesecond side of the frame, and a handle connected to the first side ofthe frame and the second side of the frame, wherein the first wheel andthe second wheel are off of the first surface when the tool is securedto the first surface.
 16. The method of claim 11, further comprising ahandle connected to the first side of the frame and the second side ofthe frame.
 17. A tool for performing work on a work piece, comprising: aframe having a first side, a second side, and a support member connectedto the first side and the second side; a handle connected to the firstside of the frame and the second side of the frame; a first housingconnected to the first side of the frame and comprising a firstpermanent magnet disposed therein; a second housing connected to thesecond side of the frame and comprising a second permanent magnetdisposed therein, wherein the first housing and the second housing eachcomprises at least one contact surface that is switchable between amagnetized state and a non-magnetized state; and an extendable memberdisposed on the support member, wherein the extendable member is adaptedto move in a linear direction between the first side and the secondside.
 18. The tool of claim 17, further comprising a first wheeldisposed about the first side of the frame and a second wheel disposedabout the second side of the frame, wherein the first wheel and thesecond wheel are adapted to be off of a work surface when the contactside of the first housing and the contact side of the second housing arelocated on the work surface.
 19. The tool of claim 17, wherein the firsthousing and the second housing are rotatable relative to the frame. 20.The tool of claim 17, further comprising a first wheel disposed aboutthe first side of the frame and a second wheel disposed about the secondside of the frame, wherein the first wheel and the second wheel areadapted to be off of a work surface when the contact side of the firsthousing and the contact side of the second housing are located on thework surface, and wherein the first housing and the second housing arerotatable relative to the frame.